Chinese  |  Engish
Robot sandblasting system/sandblasting room system/shot blasting system/spraying system
2023.05.17

      

Robot sandblasting and shot peening system

      The use of robots instead of manual sandblasting operations has the advantages of automation, high efficiency, stable operation, high sandblasting accuracy, and safety. In today's world where manual sandblasting is gradually replaced by automatic sandblasting technology, robot sandblasting room cleaning solutions have become the trend.

Automation: After inputting the workpiece code, the robot can automatically recognize various specifications of workpieces and complete sandblasting operations, completely covering them at once without the need for manual assistance.
High efficiency: The sandblasting cleaning robot can work tirelessly, which is many times more efficient than traditional manual sandblasting. And the uninterrupted operation in harsh environments has created a significantly leading work efficiency for sandblasting cleaning robots.
Stable operation: The robot adopts programming control, ensuring stable operation. There are no unstable factors such as manual sandblasting fatigue, misjudgment, or emotions. The robot is equipped with anti-collision devices, which will automatically stop resetting and alarm the system in case of abnormal collisions.
High sandblasting accuracy: The robot has high sensitivity, stable operation, and a repeat path accuracy of 0.1mm, far beyond the reach of manual labor. The surface quality of the workpiece after sandblasting is very ideal, with good cleanliness and roughness, which can be directly painted or subjected to other treatments. The appropriate sandblasting pressure, the appropriate sandblasting distance from the nozzle to the workpiece, and the accurate sandblasting angle all directly affect the roughness and cleanliness. The sandblasting robot adopts the shot material and air pressure that are most suitable for the surface requirements of the workpiece. The distance and angle of the nozzle can be continuously adjusted to ensure customers' high standard quality requirements.

Safety: Artificial sandblasting is very difficult, dangerous, and harmful to health. Operators need to withstand noise, dust intrusion, and physical exhaustion. If handling large equipment requires the use of ladders and workbenches, the work becomes very dangerous. Operators need to wear heavy and suffocating protective covers to avoid the impact of pellets flying at a speed of 200 meters per second. Artificial sandblasting often leads to accidents and work-related injuries, and production is often delayed as a result. Fewer and fewer people are willing to engage in such labor-intensive and dangerous work, and personnel transfers are very frequent. The sandblasting robot can solve all the above problems. When the operator manually operates the robot, they sit in a user-friendly cabin equipped with air conditioning and control the robot through a joystick. When the robot automatically cleans the workpiece, the operator only needs to monitor the robot in the control room outside the sandblasting room.

 

       

Ultra fine aluminum alloy intelligent robot sandblasting system

      Programmable microcomputer control system, with a robotic arm assisting in executing six dimensional actions of the spray gun; Rail car conveying system, automatic flexible lifting door; Integrating abrasive air selection, recycling, and dust removal; Environmentally friendly and efficient; There is a remote monitoring and diagnosis system built between manufacturers and users.

       

水处理设备全自动机器人喷砂房系统

    This fully automatic sandblasting system adopts an efficient, reliable, flexible, and safe sandblasting robot, equipped with an automatic workpiece rotation workbench, with variable frequency rotation speed and stable and reliable workpiece rotation. Provide customers with excellent surface quality and high product added value.

     

Fully automatic robot shot peening system

Robot CNC shot blasting machine

Shot blasting robot system

Multi axis sandblasting robotic arm


机器人喷涂系统(油漆 / 粉末 / 热喷涂机器人)

      From traditional application to electrostatic treatment, Liangshi robot automatic spraying system can meet various spraying needs. These robots have been used in many industries, such as plastic parts (internal and external) and metal parts (rust prevention treatment, etc.) in the automotive industry, recycling industry (liquid, powder), wood industry, agricultural equipment, household appliances, consumer electronics, aerospace, and optical fields. Liangshi also provides solutions for the application of pipeline and porcelain glazing, gluing (spray or extrusion), and release agent applications.

Perfect process control: Liangshi has introduced advanced spraying control software from abroad, allowing users to control all spraying parameters. Such as electrostatic charge, atomization area, fan width, product pressure, etc.
High flexibility: After years of effort from Liangshi Company, our robot automated spraying system can achieve the spraying of complex and irregularly shaped parts, as well as the conversion between different products (size and color) through PLC. In addition, user-friendly programming can achieve automation of spraying a large number of small parts.
High quality spraying: The spraying robot accurately sprays according to the trajectory, without deviation and perfectly controls the start of the spray gun. Ensure that the specified spraying thickness is achieved in the shortest possible time and control the deviation to the minimum.
Maximizing Spray Saving: The Liangshi Robot Automated Spray System increases the transmission rate by 30% compared to traditional processes. The automated spray plan designed according to customer specific requirements minimizes spray waste, prolongs filter life, and reduces the mud and ash content in the spray room. Since its launch into the market, it has been highly praised by users.
High production efficiency: Reduce the rate of defective parts and manual repainting, while reducing overspray without the need for subsequent processing such as grinding and polishing; The modification of spraying parameters can be completed without stopping the production line. Moreover, the Liangshi spraying robot system has high reliability, extremely long average time between failures, and can work continuously in multiple shifts every day.

The main advantages of spraying robots

Large flexibility: With a wide range of work, there is a possibility of upgrading; Able to achieve spraying on both inner and outer surfaces; It can achieve mixed production of multiple types of vehicle models, such as sedans, station wagons, pickup trucks, etc.

Improving spraying quality and material utilization rate: Accurate contour spraying trajectory, improving the uniformity of coating film and other appearance spraying quality; Reduce the amount of overspray and the amount of cleaning solvent used to improve material utilization.
 
Easy to operate and maintain: can be programmed offline, greatly reducing on-site debugging time; The plug-in structure and modular design can achieve rapid installation and replacement of components, greatly reducing maintenance time; All components have good maintenance accessibility and are easy to maintain.
High equipment utilization rate: The utilization rate of reciprocating automatic spraying machines is generally only 40%~60%, while the utilization rate of spraying robots can reach 90%~95%.
 

                                                                 Robot automatic zinc spraying system
 
This set of robot automatic zinc spraying system is mainly used for zinc spraying on the surface of large bearings for wind power and ships for heavy corrosion protection. This robot automatic zinc spraying system has the advantages of automation, high efficiency, stable operation, high spraying accuracy, and safety. Realize high-quality zinc spraying: The spraying robot accurately sprays according to the trajectory, without deviation and perfectly controls the start of the spray gun; Ensure that the specified spraying thickness is achieved in the shortest possible time and control the deviation to the minimum.
 

                                                               Sandblasting and spraying robot system
Shanghai Liangshi specializes in providing high-performance robot automatic sandblasting and spraying equipment for automotive manufacturing, rail vehicles, casting machinery, wind energy and energy industries, various steel structure manufacturing, aviation, and other fields. Through innovative sandblasting and spraying system solutions, utilizing efficient, reliable, flexible, and safe sandblasting and spraying robot systems, we provide customers with excellent product surface quality and high product added value.
 

Robot Spraying System for Automotive Shock Absorbers

Textile machinery - Large machine tool bed suspension automatic shot blasting robot powder spraying production line

Automatic painting of the outer wall of wind power tower by robot

Automatic Spraying Robot for Wind Power Bearings

Robot glue coating system for high-speed railway pantograph

Robot assisted automatic sandblasting and zinc spraying system equipment

Aluminum Wheel Robot Powder Spraying System

Aluminum Wheel Robot Painting System

 


Regarding Liangshi Intelligence:
Shanghai Liangshi Intelligent Technology Co., Ltd. (stock code: 837430) provides surface treatment system solutions to global customers, with over 20 years of experience. It is a professional manufacturing and automation intelligent control system integration company that integrates research and development, design, manufacturing, engineering installation, and engineering consulting. It can provide customers with:
1. Surface treatment shot blasting, shot strengthening equipment, thermal spraying and coating equipment process system solutions and process equipment;
2. Automation and robot application process system solutions and process equipment;
3. Integrated solutions for pressure bearing systems in the fields of food and dairy products, pharmaceuticals, biology, refrigeration, petrochemical, shipbuilding, energy, paper making, textile systems;
4. Coating environmental protection equipment: VOC exhaust gas, wastewater, dust treatment and noise control system process solutions and equipment.
The leading products of the enterprise are as follows:
Main business: Design, research and development, production, and sales of surface treatment engineering system integration.
Six main products: automated coating production lines, intelligent robot spraying systems, automated shot blasting production lines, intelligent robot shot blasting strengthening systems, automated thermal spraying systems, and energy-saving and environmental protection equipment for coating.
The products are mainly used in fields such as new materials, new energy, engineering machinery, automobile manufacturing, containers, ship and ocean engineering, aerospace, port and bridge, electronic and electrical, environmental engineering, printing and papermaking machinery, medical machinery, textile machinery, etc.
The surface engineering system integration produced by the company has the characteristics of intelligence and automation, which can achieve automatic control of industrial production processes, and therefore belongs to automation equipment. According to the definition of high-end equipment in the "Twelfth Five Year Plan" for the high-end equipment manufacturing industry, "it mainly includes high-tech and high value-added equipment required for the transformation and upgrading of traditional industries and the development of strategic emerging industries." The company's products belong to high-end equipment and are strategic industries that provide technical equipment for other industries in the national economy.
For more information, please visit www.shliangshi.com
Tel: 021-5103520068913886
Emergency service: 18918186798
National service: 400-021-5767
Fax: 021-68907128
Email: webmaster@shliangshi.com
Copyright © 上海良时智能科技股份有限公司
沪ICP备05016443号-3
webmaster@shliangshi.com86-021-51035200 400-021-5767

沪公网安备 31012002002170号